Ceramic Membrane Brine Purification System (CBS)

Ceramic membrane is a porous filter with a fine pore size which is sintered from alumina or zirconia, titania oxide under high temperature. Ceramic membrane normally has an asymmetrical structure with porous support and the active membrane layer. The macroporous support ensures the mechanical resistance while the active layer functions fine separation ranging from microfiltration to ultrafiltration. Ceramic membrane always runs at a cross-flow filtration mode. The turbid fluid circulates through membrane layer inside single or multi-channel at a high velocity. Driven by trans-membrane pressure, micro-molecule and water pass vertically through the membrane layer to permeation side, the suspended solid and big molecule is rejected in retentate side, thus the feed liquid is clarified, purified and concentrated.

primary-brine-purification-process

Advantages of Ceramic Membrane

Acid/alkaline/oxidation chemicals resistance
Solvent stability
High thermal stability and steam disinfected
Excellent wearability and strength
Stable over a wide pH range
Narrow pore size distribution
Easy to be deaned and regenerated

Wudi Xinyue Chemicals Co.,Ltd.

Client brief:
Wudi Xinyue Chemicals is intgration enterprise specialized in petrochemical, fine chemicals. etc.
Client capacity:
300ktpa membrane caustic soda; 1.5 mtpa CDU/VDU; 600ktpa delayed coking plant; 800ktpa catalyzing plant; 800ktpa hydrofining plant; 14ktpa sulfate plant; 600ktpa ECH plant; 100ktpa gas separation plant; 20ktpa MTBE plant.

Plant:	Wudi Xinyue Chemicals Co.. Ltd.
Location:	Chengkou East, Wudi town, Bingzhou City, Shangdong Province, China
Capacity:	100 m%/hx 4 sets
(equivalent)	300ktpa membrane caustic soda plant.
Unit size:	5485 x 2235 x 3540
Commissioning:	Oct, 2011.

Raw Salt

NaCl	≥94%
Ca2+	≤0.28%
Mg2+	≤0.18%
SO42-	≤0.5%
SS	≤0.4%
Water	≤4%

Primary Brine (running data)

Ca²+Mg²(mg/L)	0.4~0.7
SS(mgL)	0.19~0.35
Running temperature ℃	53.6~60
Acid washing period	Every 14 days

Shandong Hotland Chemicals Co.,Ltd.

Client brief:
Shandong Hotland Chemicals Co., Ltd is a large base of production, R&D, exportation for salt products in China.
Client capacity:
450ktpa raw salt; 750ktpa solid caustic soda; 400ktpa liquid CI; 90 million m³/a H; 30ktpa white carbon black; 10ktpa bromine.

Plant:	Shandong Hotland Chemicals Co.. Ltd
Location:	Dadi Industrial Zone, Shouguang Town, Weifang City, Shandong Province, China
Capacity:	900 m³/h in total
(equivalent)	750ktpa membrane caustic soda plant
Unit:	3sets+3sets+ 3sets
Commissioning:	Oct, 2011 Nov, 20121 Oct, 2013

Raw Salt

NaCl	≥94%
Ca2+	≤0.3%
Mg2+	≤0.2%
SO42-	≤0.6%
SS	≤0.4%
Water	≤2%

Primary Brine (running data)

Ca²+Mg²(mg/L)	0.3~0.7
SS(mgL)	0.19~0.35
Running temperature ℃	53.6~60
Acid washing period	Every 14 days

Qinghai Yihua Chemicals Co.,Ltd.

Client brief:
Qinghai Yihua Chemicals Co., Ltd. is a large chemical industry enterprise.
Client capacity:
450ktpa CaC; 300ktpa PVC; 240ktpa caustic soda.

Plant:	Qinghai Yihua Chemicals Co., Ltd.
Location:	No.111, Liming Road, Datong Town, Xining City, Qinghai Province, China.
Capacity:	70m·/hx 4 sets
(equivalent)	240ktpa membrane caustic soda plant
Unit:	4080 x 2410 x 3450
Commissioning:	Dec, 2010.

Raw Salt

NaCl	≥94%
Ca2+	≤0.2%
Mg2+	≤0.1%
SO42-	≤0.3%
SS	≤5%

Primary Brine (running data)

Ca²+Mg²(mg/L)	0.4-0.8
SS(mgL)	0.21-0.8
Running temperature ℃	54.5-62
Acid washing period	Every 14 days

SP Chemcials(Taixing) Co.,Ltd.

Client brief:
SP Chemicals (Taixing) Co. Ltd is a Singapore invested enterprise in China. lt is established in 1995 and the largest membraneChlor- alkali producer in Jiangsu Province and the third largest in the PRC as al December 2011.
Clentcapacalty:
750ktpa caustic soda plant; 185ktpa nitrobenzene plant,130ktpa any plant; 500ktpa Vc plant, Own power plant.

Plant:	SP Chemcials (Taixing) Co. Ltd
Location:	No.1 Shugang Road, Development Zone,Taizhou city, Jiangsu Province, China
Capacity:	60m/h x 6sets
(equivalent)	300ktpa membrane caustic soda plant
Unit size:	7250 x 900 x 2865
Commissioning:	Oct, 2011.

Raw Salt

NaCl	≥94%
Ca2+	≤0.3%
Mg2+	≤0.2%
SO42-	≤0.6%
SS	≤0.6%

Primary Brine (running data)

Ca²+Mg²(mg/L)	0.5~0.6
SS(mgL)	0.2~0.3
Running temperature ℃	57~62
Acid washing period	Every 15 days

Yingchuang Sansheng Fine Chemicals Co.,Ltd.

Client brief:
Yingchuang Sanzheng Fine Chemicals Co., Ltd is a China-USJV, which is the word third biggest plant of cyanuric chloride production and exportation.
Clincaciy:
90ktpa cyanuric choride plant; 230ktpa (30%) NaCN plant50ktpa Chlorine plant; 120ktpa caustic soda plant.

Plant:	Yingchuang Sanzheng Fine Chemicals Co., Ltd.
Location:	Xinxing West, Laobianqu Road, Yinkou City,Liaoning province, China
Capacity:	75m/h x 2sets
(equivalent)	120ktpa membrane caustic soda plant
Unit size:	3950 x 2465 x 3435
Commissioning:	Apr, 2013.

Raw Salt

NaCl	≥94%
Ca2+	≤0.5%
Mg2+	≤0.8%
SO42-	≤0.5%
SS	≤0.4%
Water	≤1%

Primary Brine (running data)

Ca²+Mg²(mg/L)	0.581 (average)
SS(mgL)	0.28~0.42
Running temperature ℃	-58
Acid washing period	Every 16 days

Dongying Hebang Chemicals Co.,Ltd.

Client brief:
Raw salt I Primary brine (running data)Dongying Hebang Chemicals Co., Ltd. is all to Shandong Hi-tech Chemical Group Co., Ltd, who is a petro-chemical company specialized in petroleum refining, and the first petrochemical enterprise of China listed in London securities of China listed in London securities trading market.
Client capacity:
40ktpa TCE; 200ktpa caustic soda; 120ktpa ECH

Plant:	Dongying Hebang Chemicals Co. Ltd
Location:	Dongying port economic developing area, Dongying City, Shandong Province, China
Capacity:	75m'/h x 4 sets
(equivalent)	250ktpa membrane caustic soda plant
Unit size:	4150 x 2500 x 3435
Commissioning:	Apr, 2013.

Raw Salt

NaCl	≥94%
Ca2+	≤0.25%
Mg2+	≤0.15%
SO42-	≤0.6%

Primary Brine (running data)

Ca²+Mg²(mg/L)	0.4~0.8
SS(mgL)	0.2~0.3
Running temperature ℃	-58
Acid washing period	Every 15 days